China Best Sales Factory Supply Plastic Mc Nylon Pulley Best Air Compressor
Product Description
Mc Nylon Pulley
Mc nylon, also known as monomer casting nylon, is an engineering plastic widely used in various industries. It has become an essential material in almost every industrial field. This type of nylon is produced by melting caprolactam monomer and adding catalysts. The molten mixture is then poured into molds under atmospheric pressure to form different castings, such as rods, plates, and tubes. Mc nylon has a molecular weight ranging from 70,000 to 100,000/mol, which is three times higher than pa6/pa66. Its mechanical properties surpass those of other nylon materials, like pa6/pa66. In fact, mc nylon is highly recommended in our country’s material list.
Since the late 1980s, HangZhou Engineering Plastics Industries Company has focused on developing mc nylon modification technology. This has significantly expanded its applications in various industries. By adding different additives, such as lubricants, molybdenum disulfide, graphite, glass fiber, and carbon fiber, during the reaction process, the properties of mc nylon can be further enhanced. These modifications improve its wear-resistance, corrosion-resistance, self-lubrication, vibration-absorption, and noise-absorption capabilities. Moreover, the simple structure of mc nylon molds allows for lower manufacturing costs, making it an ideal substitute for materials like bronze, stainless steel, babbitt alloy, and ptfe.
Oil Nylon (Green)
Oil nylon (green) is a new type of engineering plastic developed by HangZhou Engineering Plastics Industries Company in the late 1980s. This material incorporates advanced technology from Nylacast Co., Ltd, UK. It is the first authentic lubricating nylon that establishes a liquid lubricant system during the processing stage. As a result, its coefficient of friction is 50% lower than general pa6 or pa66, and its wear-resistance is ten times higher. Oil nylon is specifically designed for non-self-lubricating, heavy-loading, and low-speed-running parts. It significantly increases the bearing lifespan, with a fivefold improvement compared to general pa6 and a twenty-fivefold improvement compared to phosphor bronze. The lubricant contained within the material does not drain, adsorb, or dry out, eliminating the need for replenishment. The uniform distribution of lubricant throughout the product ensures consistent performance over its entire service life. Oil nylon offers numerous benefits, including improved wear rate, sliding frictional properties, abrasion resistance, and stick slip performance. It has greatly expanded the application of nylon in various industries, particularly for unlubricated running parts.
Other Casting Nylon:
Oil Nylon + Carbon (Black)
Oil nylon with added carbon features a highly compact and crystal structure. It outperforms general casting nylon in terms of high mechanical strength, wear-resistance, anti-aging properties, UV resistance, and more. This material is suitable for manufacturing bearings and other wear mechanical parts.
Oil MC901 (Blue)
This improved version of mc nylon exhibits a striking blue color. It boasts superior performance compared to general pa6/pa66 in terms of toughness, flexibility, fatigue-resistance, and more. It is the perfect material for gears, gearbars, transmission gears, and similar applications.
Mc Nylon + MSO2 (Light Black)
Mc nylon with added MSO2 retains the impact-resistance and fatigue-resistance of casting nylon while enhancing loading capacity and wear-resistance. It finds wide application in the production of gears, bearings, planet gears, seal circles, and more.
| Property | Item No. | Unit | MC Nylon (Natural) | Oil Nylon+Carbon (Black) | Oil Nylon (Green) | MC90 (Blue) | MCNylon+MSO2(Light Black) | |
| Mechanical Properties | 1 | Density | g/cm3 | 1.15 | 1.15 | 1.135 | 1.15 | 1.16 |
| 2 | Water absorption (23ºCin air) | % | 1.8-2.0 | 1.8-2.0 | 2 | 2.3 | 2.4 | |
| 3 | Tensile strength | MPa | 89 | 75.3 | 70 | 81 | 78 | |
| 4 | Tensile strain at break | % | 29 | 22.7 | 25 | 35 | 25 | |
| 5 | Compressive stress (at 2% nominal strain) | MPa | 51 | 51 | 43 | 47 | 49 | |
| 6 | Charpy impact strength (unnotched) | KJ/m 2 | No break | No break | ≥50 | No break | No break | |
| 7 | Charpy impact strength (notched) | KJ/m 2 | ≥5.7 | ≥6.4 | 4 | 3.5 | 3.5 | |
| 8 | Tensile modulus of elasticity | MPa | 3190 | 3130 | 3000 | 3200 | 3300 | |
| 9 | Ball indentation hardness | N/mm 2 | 164 | 150 | 145 | 160 | 160 | |
| 10 | Rockwell hardness | – | M88 | M87 | M82 | M85 | M84 | |
Our company primarily supplies various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We are committed to providing high-quality products, competitive prices, and excellent customer service. We also offer customization services based on drawings and samples. Choose us for all your industrial needs.
Frequently Asked Questions (FAQs)
1. What is mc nylon?
All the content of this page is from the Internet. The content is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks. Our products are only suitable for after-sales replacement parts and not original spare parts. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Performance Characteristics of Plastic Pulley
Plastic pulleys offer several performance characteristics that make them suitable for various applications. Firstly, they are lightweight, which allows for easy installation and reduces overall system weight. Secondly, plastic pulleys are corrosion-resistant, making them ideal for applications in humid or corrosive environments. Additionally, they have low friction coefficients, resulting in smooth and efficient operation. Furthermore, plastic pulleys are known for their excellent wear resistance and durability, ensuring a long service life. Lastly, they can provide noise reduction and vibration damping, contributing to a quieter and more stable system.
Types and Characteristics of Plastic Pulley
There are different types of plastic pulleys available, each with its own unique characteristics. One common type is the solid plastic pulley, which offers high strength and rigidity. Another type is the nylon pulley, known for its excellent heat resistance and impact strength. Additionally, there are plastic pulleys with ball bearings, which provide smoother rotation and improved efficiency. Furthermore, some plastic pulleys are designed with grooves or teeth to enhance traction and prevent slippage.
Advantages of Plastic Pulley Made of Different Materials
Plastic pulleys can be made of various materials, each offering distinct advantages. For instance, polyethylene (PE) pulleys are known for their high chemical resistance, making them suitable for applications involving exposure to chemicals. On the other hand, polypropylene (PP) pulleys are valued for their excellent thermal stability and resistance to fatigue. Additionally, polycarbonate (PC) pulleys exhibit high impact strength and transparency, making them suitable for applications that require visibility. Each material has its own unique properties that can be tailored to specific application requirements.
Application of Plastic Pulley in Various Fields
Plastic pulleys find extensive use in diverse industries, showcasing their value and importance. In the Automotive Industry, plastic pulleys are commonly used in engine systems, steering systems, and timing belt systems. In Consumer Electronics, they are utilized in printers, copiers, and other electronic devices. Industrial Machinery often incorporates plastic pulleys in conveyor systems and power transmission systems. Medical Equipment relies on plastic pulleys for applications such as hospital beds and medical devices. Moreover, Appliances such as washing machines and refrigerators utilize plastic pulleys for various mechanical functions. The versatility of plastic pulleys makes them indispensable in numerous fields.
Future Development Trends and Opportunities of Plastic Pulley Products
The plastic pulley industry is expected to witness significant growth in the coming years. One notable trend is the increasing demand for environmentally friendly materials, prompting the development of eco-friendly plastic pulleys. Additionally, advancements in manufacturing technologies, such as injection molding, are enabling the production of complex and custom-designed plastic pulleys. Furthermore, the expansion of industries such as renewable energy and electric vehicles presents new opportunities for the application of plastic pulleys. With continuous innovation and adaptation to market demands, the future of plastic pulley products looks promising.
Choosing a Suitable Plastic Pulley
When selecting a plastic pulley, several factors should be considered. Firstly, the load capacity is crucial to ensure that the pulley can withstand the anticipated forces. Secondly, the material of the pulley should be chosen based on the specific requirements of the application. Different materials offer varying levels of strength, heat resistance, and chemical resistance. Additionally, the diameter and size of the pulley should be compatible with the system’s requirements. The type of pulley, such as solid or with ball bearings, should be selected based on the desired functionality. Lastly, the bore size should match the shaft diameter for proper installation and operation.
In conclusion, plastic pulleys possess a range of performance characteristics that make them suitable for various applications. Their versatility, combined with different types and materials, allows for customized solutions. Plastic pulleys find widespread use in different industries, reflecting their value and importance. As the industry continues to evolve, new trends and opportunities present themselves, ensuring a bright future for plastic pulley products. By considering factors like load capacity, material, diameter, type, and bore size, one can choose a suitable plastic pulley for their specific needs.