China’s Best Plastic PA66 Pulley with Double Bearing Air Compressor Oil
Our high-performance Plastic PA66 Pulley with Double Bearing Air Compressor Oil is the perfect solution for all your industrial needs. Made from monomer casting nylon (MC nylon), this engineering plastic offers superior mechanical properties compared to other nylon materials like PA6 and PA66. With a molecular weight of 70,000-100,000/mol, our MC nylon pulleys provide exceptional wear-resistance, corrosion-resistance, self-lubrication, vibration-absorption, and noise-absorption.
MC Nylon: Revolutionizing Industrial Applications
Since the late 1980s, our company has been dedicated to developing and perfecting the technology of MC nylon modification. By incorporating various additives like lubricants, molybdenum disulfide, graphite, glass fiber, and carbon fiber during the reaction process, we have enhanced the properties of MC nylon, making it an ideal substitute for materials like bronze, stainless steel, babbitt alloy, and PTFE. Not only does it offer improved performance, but it is also cost-effective due to its simple manufacturing process.
Oil Nylon: Unmatched Lubricating Performance
Our Oil Nylon (Green) is a groundbreaking engineering plastic that incorporates a liquid lubricant system during the processing stage. This innovative design results in a lower coefficient of friction compared to general PA6 or PA66 plastics, making it perfect for non-self-lubricating, heavy-loading, and low-speed-running parts. With a wear-resistance that is 10 times greater than general plastics, our Oil Nylon significantly increases the bearing life, surpassing even phosphor bronze. The lubricant within the material remains constant throughout its service life, ensuring consistent performance and offering additional benefits like improved wear rate, sliding friction, abrasion resistance, and stick slip performance.
Other Casting Nylon Options
We also offer a range of other casting nylon options to meet various industrial needs:
- Oil Nylon + Carbon (Black): This variant of oil nylon is reinforced with carbon, resulting in a compact and crystal structure. It offers exceptional mechanical strength, wear-resistance, anti-aging properties, and UV resistance, making it ideal for manufacturing bearings and other wear mechanical parts.
- Oil MC901 (Blue): This improved MC nylon features a striking blue color and offers superior toughness, flexibility, and fatigue-resistance compared to general PA6/PA66 plastics. It is the perfect material for gears, gear bars, transmission gears, and more.
- MC Nylon + MSO2 (Light Black): By adding MSO2 to MC nylon, we retain the impact-resistance and fatigue-resistance of casting nylon while improving loading capacity and wear-resistance. It finds wide applications in the production of gears, bearings, planet gears, seal circles, and more.
Product Specifications
| Property | Item No. | Unit | MC Nylon (Natural) | Oil Nylon + Carbon (Black) | Oil Nylon (Green) | MC90 (Blue) | MC Nylon + MSO2 (Light Black) | |
|---|---|---|---|---|---|---|---|---|
| Mechanical Properties | 1 | Density | g/cm3 | 1.15 | 1.15 | 1.135 | 1.15 | 1.16 |
| 2 | Water absorption (23ºC in air) | % | 1.8-2.0 | 1.8-2.0 | 2 | 2.3 | 2.4 | |
| 3 | Tensile strength | MPa | 89 | 75.3 | 70 | 81 | 78 | |
| 4 | Tensile strain at break | % | 29 | 22.7 | 25 | 35 | 25 | |
| 5 | Compressive stress (at 2% nominal strain) | MPa | 51 | 51 | 43 | 47 | 49 | |
| 6 | Charpy impact strength (unnotched) | KJ/m2 | No break | No break | ≥50 | No break | No break | |
| 7 | Charpy impact strength (notched) | KJ/m2 | ≥5.7 | ≥6.4 | 4 | 3.5 | 3.5 | |
| 8 | Tensile modulus of elasticity | MPa | 3190 | 3130 | 3000 | 3200 | 3300 | |
| 9 | Ball indentation hardness | N/mm2 | 164 | 150 | 145 | 160 | 160 | |
| 10 | Rockwell hardness | – | M88 | M87 | M82 | M85 | M84 | |
Our company specializes in supplying a wide range of industrial products, from agricultural gearboxes and power output shafts to sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We take pride in offering high-quality products at competitive prices, backed by exceptional customer service. We welcome custom drawings and samples to cater to your specific requirements.
Frequently Asked Questions (FAQs)
-
1. Can MC nylon pulleys replace bronze or stainless steel in industrial applications?
Yes, MC nylon pulleys offer excellent mechanical properties and are cost-effective compared to bronze or stainless steel. They can serve as ideal substitutes in various industrial applications.
-
2. How does Oil Nylon (Green) offer superior lubrication performance?
Oil Nylon (Green) incorporates a liquid lubricant system, resulting in a lower coefficient of friction and exceptional wear-resistance. This ensures smooth operation and significantly extends the bearing life.
-
3. What advantages does Oil Nylon + Carbon (Black) offer over general casting nylon?
Oil Nylon + Carbon (Black) exhibits higher mechanical strength, improved wear-res
All the content of this page is from the Internet. The content is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks. Our products are only suitable for after-sales replacement parts and not original spare parts. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Performance Characteristics of Plastic Pulley
Plastic pulleys offer several performance characteristics that make them suitable for various applications. Firstly, they are lightweight, which allows for easy installation and reduces overall system weight. Secondly, plastic pulleys are corrosion-resistant, making them ideal for applications in humid or corrosive environments. Additionally, they have low friction coefficients, resulting in smooth and efficient operation. Furthermore, plastic pulleys are known for their excellent wear resistance and durability, ensuring a long service life. Lastly, they can provide noise reduction and vibration damping, contributing to a quieter and more stable system.
Types and Characteristics of Plastic Pulley
There are different types of plastic pulleys available, each with its own unique characteristics. One common type is the solid plastic pulley, which offers high strength and rigidity. Another type is the nylon pulley, known for its excellent heat resistance and impact strength. Additionally, there are plastic pulleys with ball bearings, which provide smoother rotation and improved efficiency. Furthermore, some plastic pulleys are designed with grooves or teeth to enhance traction and prevent slippage.
Advantages of Plastic Pulley Made of Different Materials
Plastic pulleys can be made of various materials, each offering distinct advantages. For instance, polyethylene (PE) pulleys are known for their high chemical resistance, making them suitable for applications involving exposure to chemicals. On the other hand, polypropylene (PP) pulleys are valued for their excellent thermal stability and resistance to fatigue. Additionally, polycarbonate (PC) pulleys exhibit high impact strength and transparency, making them suitable for applications that require visibility. Each material has its own unique properties that can be tailored to specific application requirements.
Application of Plastic Pulley in Various Fields
Plastic pulleys find extensive use in diverse industries, showcasing their value and importance. In the Automotive Industry, plastic pulleys are commonly used in engine systems, steering systems, and timing belt systems. In Consumer Electronics, they are utilized in printers, copiers, and other electronic devices. Industrial Machinery often incorporates plastic pulleys in conveyor systems and power transmission systems. Medical Equipment relies on plastic pulleys for applications such as hospital beds and medical devices. Moreover, Appliances such as washing machines and refrigerators utilize plastic pulleys for various mechanical functions. The versatility of plastic pulleys makes them indispensable in numerous fields.
Future Development Trends and Opportunities of Plastic Pulley Products
The plastic pulley industry is expected to witness significant growth in the coming years. One notable trend is the increasing demand for environmentally friendly materials, prompting the development of eco-friendly plastic pulleys. Additionally, advancements in manufacturing technologies, such as injection molding, are enabling the production of complex and custom-designed plastic pulleys. Furthermore, the expansion of industries such as renewable energy and electric vehicles presents new opportunities for the application of plastic pulleys. With continuous innovation and adaptation to market demands, the future of plastic pulley products looks promising.
Choosing a Suitable Plastic Pulley
When selecting a plastic pulley, several factors should be considered. Firstly, the load capacity is crucial to ensure that the pulley can withstand the anticipated forces. Secondly, the material of the pulley should be chosen based on the specific requirements of the application. Different materials offer varying levels of strength, heat resistance, and chemical resistance. Additionally, the diameter and size of the pulley should be compatible with the system’s requirements. The type of pulley, such as solid or with ball bearings, should be selected based on the desired functionality. Lastly, the bore size should match the shaft diameter for proper installation and operation.
In conclusion, plastic pulleys possess a range of performance characteristics that make them suitable for various applications. Their versatility, combined with different types and materials, allows for customized solutions. Plastic pulleys find widespread use in different industries, reflecting their value and importance. As the industry continues to evolve, new trends and opportunities present themselves, ensuring a bright future for plastic pulley products. By considering factors like load capacity, material, diameter, type, and bore size, one can choose a suitable plastic pulley for their specific needs.