Product Description
white high wear-resistant uhmw-pe plastic pulley
Description:
UHMWPE(Ultra high Molecular Weight Polyethylene)is a thermoplastic engineering plastic with the average
molecular weight more than 9.2 million (100% Virgin UHMW-PE Raw Material). This kind of material with five top performance of high-wear-resistance, good-chemical resistance, low-temperature resistance, self-lubrication and high-impact resistance, which is regarded as a “surprised” engineering plastic of excellent comprehensive capacity and competitive price. HangZhou Engineering Plastics Industries (Group) Company has studied and applied this material in many industries for many years. And we know that it has the following main characteristics:
Characteristic:
1. Very high-wear resistance, seven times wear resistance than steel, four times than PTFE
2. Very high anti-impact resistance, two times impact resistance than PC, five times than ABS.
3. Good self-lubrication, the same as PTFE, better than steel and brass appended lubricating oil.
4. Good anti-corrosion resistance, it has very stable chemicals property and can endure the corrosion of all kinds of corrosive medium and organic solvent in certain rang of temperature and humidity.
5. Very high-inadhesion resistance, the surface of product hardly affixes other material.
6. Very high-impact resistance, ten times impact resistance than PA66, eight times than PTFE.
7. Good low temperature resistance, in liquefied nitrogen (- 196ºC), it still has the prolongation.
few other materials can reach to this performance.
8. Non-toxic and clean property, UHMW-PE material that made by HangZhou Engineering Plastics Industries (Group) Company, which meets the Food and Drug Administration (FDA) and United States Department of Agriculture (ASDA) permit to apply in food and medicine fields.
The Main Properties of UHMW-PE
| Property | Item No. | Unit | Value | |
| Mechanical Properties | 1 | Density | g/cm3 | 0.94-0.96 |
| 2 | average molecular weight | g/mol | 9.2X106 | |
| 3 | Tensile strength (23ºC in air) | MPa | 22 | |
| 4 | Breaking strength | MPa | 42 | |
| 5 | Tensile strain at break | % | 600 | |
| 6 | Charpy impact strength (notched) | mJ/mm2 | No break | |
| 7 | Ball indentation hardness | N/mm2 | 42 | |
| 8 | Shore D hardness | — | D65 | |
| 9 | Abrading(sand slurry experiment) | — | 100 | |
| 10 | Coefficient of Friction | — | 0.09~0.1 | |
FAQ:
1.A: What’s the size of plastics sheet?
B:Nylon sheet:Thickness*Width*Length:20-100*1000*2000mm
UHMW-PE sheet:Thickness*Width*Length:20-100*1000*2000mm; 20-100*1250*3130mm; 20-100*1250*4250mm
POM sheet:Width*Length:1000*2000mm
2. A:Can we purchase a small part of plastics sheet?
B: Yes,you can, if we have the size you require in stock.
3. A:What color of plastics sheet?
B: Nylon sheet: Natural,black,blue,or according to client’s requiremnet.
UHMW-PE sheet: White,black,green ,bule,yellow,or according to client’s requirement.
White,black
4. A:Can you manufacture the plastics products as per drawing?
B: Yes,we can.
5.A: What the precision of plastic products according to drawing?
B: Different machine with different precision,it usually around 0.05-0.1mm
6.A: What the technologies in producing plastics parts?
B: Different products with different technologies,such as CNC machine,Extrusion,Injection
7: A:What kinds of processing machine do you have?
B: CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE |
|---|---|
| Pulley Sizes: | Type F |
| Manufacturing Process: | Forging |
| Material: | UHMW-PE |
| Surface Treatment: | Baking Paint |
| Application: | Chemical Industry, Grain Transport |
| Customization: |
Available
| Customized Request |
|---|
Are there any limitations or temperature constraints with plastic pulleys?
Yes, there are certain limitations and temperature constraints associated with plastic pulleys. Here’s a detailed explanation:
1. Load Capacity:
Plastic pulleys have a limited load capacity compared to their metal counterparts. While they are suitable for many light to moderate load applications, they may not be suitable for heavy-duty or high-load scenarios. Exceeding the recommended load capacity of plastic pulleys can lead to deformation, premature wear, or failure of the pulley, compromising the overall performance and reliability of the system.
2. Temperature Sensitivity:
Plastic pulleys can be sensitive to temperature variations. Extreme heat or cold can affect the mechanical properties of the plastic material, leading to dimensional changes, reduced strength, or increased brittleness. High temperatures can cause the pulleys to deform or soften, while low temperatures can make them more prone to cracking or breakage. Therefore, it is important to consider the temperature range in which plastic pulleys will be operating and choose materials that can withstand the specific environmental conditions.
3. Thermal Expansion:
Plastic pulleys can exhibit thermal expansion, meaning they may expand or contract with changes in temperature. This can affect the precision and alignment of the pulley system. In applications where precise positioning or tight tolerances are required, thermal expansion of the plastic pulleys should be taken into account to ensure proper functioning of the system. Compensation techniques, such as using adjustable mounting brackets or incorporating thermal expansion calculations, may be necessary to maintain alignment under varying temperature conditions.
4. Chemical Compatibility:
Some plastic materials used in pulleys may not be compatible with certain chemicals or solvents. Exposure to chemicals that are incompatible with the plastic material can lead to degradation, discoloration, or weakening of the pulleys. It is important to consider the chemical environment in which the plastic pulleys will be used and select materials that are resistant to the specific chemicals present in that environment.
5. UV and Weather Resistance:
Not all plastic materials used in pulleys have excellent resistance to ultraviolet (UV) radiation or outdoor weather conditions. Prolonged exposure to sunlight or harsh weather elements can cause degradation, discoloration, or loss of mechanical properties in certain plastics. If plastic pulleys are intended for outdoor or UV-exposed applications, it is crucial to choose materials that are UV-resistant and weather-resistant to ensure long-term durability and performance.
6. Static Electricity:
Some plastic pulleys can generate static electricity during operation. This can be a concern in certain applications where static discharge can interfere with sensitive electronic components or create safety hazards in potentially explosive environments. In such cases, anti-static or conductive plastic materials may need to be used to mitigate the risks associated with static electricity generation.
In summary, plastic pulleys have limitations and temperature constraints that should be considered during their selection and application. These limitations include load capacity, temperature sensitivity, thermal expansion, chemical compatibility, UV and weather resistance, and static electricity generation. By understanding and addressing these constraints, it is possible to use plastic pulleys effectively and ensure their optimal performance and longevity in various mechanical systems.
How does the material composition of plastic pulleys impact their performance?
The material composition of plastic pulleys plays a crucial role in determining their performance characteristics. Here’s a detailed explanation of how the material composition of plastic pulleys impacts their performance:
1. Strength and Durability:
The choice of materials used in plastic pulleys affects their strength and durability. Different types of plastics, such as nylon, polyethylene, or acetal (POM), have varying mechanical properties. For example, nylon pulleys are known for their high strength and excellent wear resistance, making them suitable for demanding applications. On the other hand, polyethylene pulleys offer good impact resistance and low friction. The material composition is selected based on the specific requirements of the application to ensure that the plastic pulleys can withstand the forces, loads, and operating conditions they will encounter.
2. Wear and Friction Characteristics:
The material composition of plastic pulleys influences their wear and friction characteristics. Various additives and fillers can be added to plastic materials to enhance their performance in terms of wear resistance and friction reduction. For example, reinforcing fibers like glass fibers or carbon fibers can be incorporated into the plastic matrix to increase the pulley’s strength and wear resistance. Additionally, the surface finish and lubrication properties of the plastic material impact the friction between the pulley and the belt or cable, affecting the overall efficiency and lifespan of the system.
3. Temperature and Chemical Resistance:
Plastic pulleys made from different materials exhibit varying levels of temperature and chemical resistance. Some plastics, like nylon, have good resistance to high temperatures, while others may soften or deform at elevated temperatures. Similarly, the chemical resistance of plastic pulleys depends on the specific type of plastic used. For instance, certain plastics are more resistant to solvents, oils, or acids, while others may be susceptible to chemical attack. The material composition of plastic pulleys should be selected carefully to ensure compatibility with the operating temperature range and the chemical environment of the system.
4. Noise and Vibration Damping:
The material composition of plastic pulleys can impact their noise and vibration damping properties. Some plastics have inherent damping characteristics that help reduce vibrations and noise generated during operation. These damping properties contribute to smoother and quieter system performance. By selecting materials with suitable damping properties, the pulleys can help minimize noise and vibration levels, resulting in improved user comfort and reduced wear on the system components.
5. Machinability and Design Flexibility:
The material composition of plastic pulleys influences their machinability and design flexibility. Different plastics have varying ease of machinability, which can affect the manufacturing process and the ability to achieve precise dimensions and tolerances. Moreover, the material composition determines the design flexibility of the pulleys, allowing for custom shapes, sizes, and features. Certain plastics can be easily molded or extruded into complex geometries, enabling the incorporation of specific design elements that optimize belt or cable engagement, alignment, and overall system performance.
6. Cost and Availability:
The material composition of plastic pulleys can impact their cost and availability. Some plastics may be more readily available and cost-effective compared to others. The manufacturing process, the availability of raw materials, and the demand for specific plastic types can affect the overall cost of the pulleys. Additionally, the material composition may influence the lifespan and maintenance requirements of the pulleys, which can impact the cost-effectiveness of the system over its operational lifetime.
In summary, the material composition of plastic pulleys has a significant impact on their strength, durability, wear and friction characteristics, temperature and chemical resistance, noise and vibration damping properties, machinability, design flexibility, as well as cost and availability. By carefully considering the material composition based on the specific application requirements, it is possible to optimize the performance, reliability, and longevity of plastic pulleys in various systems.
Can you explain the key features and advantages of plastic pulleys?
Plastic pulleys offer several key features and advantages that make them suitable for various applications. Here’s a detailed explanation of the key features and advantages of plastic pulleys:
1. Lightweight:
One of the significant features of plastic pulleys is their lightweight construction. Compared to metal pulleys, plastic pulleys are considerably lighter, which can be advantageous in applications where weight reduction is desired. The lightweight nature of plastic pulleys makes them suitable for applications where minimizing overall system weight is important, such as in portable devices or equipment.
2. Corrosion Resistance:
Plastic pulleys are inherently resistant to corrosion. Unlike metal pulleys that may rust or corrode when exposed to moisture or certain chemicals, plastic pulleys maintain their integrity and functionality even in corrosive environments. This corrosion resistance makes plastic pulleys suitable for applications where exposure to moisture or chemicals is likely, such as in marine equipment or outdoor machinery.
3. Low Friction:
Plastic pulleys generally have low friction coefficients. This means that the contact between the pulley and the associated components, such as belts or ropes, is smoother, resulting in reduced frictional losses. The low friction properties of plastic pulleys contribute to improved efficiency and energy savings in various systems, such as conveyor belts, where reducing power consumption is desirable.
4. Noise Reduction:
Plastic pulleys offer inherent damping properties, which help reduce noise and vibration during operation. The damping effect of plastic materials absorbs vibrations and minimizes noise generation, resulting in quieter operation compared to metal pulleys. This makes plastic pulleys suitable for applications where noise reduction is important, such as in household appliances or office equipment.
5. Design Flexibility:
Plastic pulleys offer a high degree of design flexibility. They can be molded into various shapes, sizes, and configurations, allowing for precise customization. This flexibility in design enables specific features, such as flanges, grooves, or mounting options, to be incorporated directly into the pulley. Plastic pulleys can be tailored to meet the unique requirements of different applications, making them highly versatile in terms of design possibilities.
6. Cost-Effective:
Plastic pulleys are generally more cost-effective compared to pulleys made from other materials, such as metal, ceramic, or glass. The manufacturing process for plastic pulleys is typically less complex and less expensive, resulting in lower production costs. This cost advantage makes plastic pulleys a cost-effective choice for a wide range of applications, especially in situations where budget constraints are a consideration.
7. Electrical Insulation:
Plastic pulleys offer electrical insulation properties. Unlike metal pulleys that conduct electricity, plastic pulleys act as insulators, preventing the flow of electrical current. This electrical insulation characteristic is advantageous in applications where electrical conductivity needs to be avoided or isolated, such as in electronic devices or systems with sensitive electrical components.
8. Chemical Resistance:
Plastic pulleys exhibit resistance to various chemicals, depending on the specific plastic material used. They can withstand exposure to substances such as oils, fuels, solvents, and acids without degradation. This chemical resistance makes plastic pulleys suitable for applications where contact with chemicals or aggressive substances is expected, such as in industrial machinery or chemical processing equipment.
In summary, plastic pulleys offer key features and advantages including lightweight construction, corrosion resistance, low friction, noise reduction, design flexibility, cost-effectiveness, electrical insulation, and chemical resistance. These attributes make plastic pulleys suitable for a wide range of applications across industries such as automotive, consumer electronics, manufacturing, and more.
editor by CX
2024-04-16